Stacking

Bonding (BACKLACK)

This method involves the use of material insulated with a special epoxy resin (BACKLACK), which, when subjected to an external heat source, drastically decreases its viscosity until it melts. During the cooling phase, the viscosity of the resin stabilizes, ensuring high adhesiveness and high resistance to various types of external agents.

Traditional Welding

With this stacking method, the laminations are stacked and pressed, then welded outside using a TIG welder, creating weld seams along the entire height of the stack.

Laser Welding

Compared to traditional welding, laser welding allows for better control of the process and significantly higher quality, as it is possible to control the width, depth, and shape of the weld seam.



Advantages of various packing methods

Bonding (BACKLACK)

  • More flexible core shape design to ensure more efficient electric motors
  • Adhesion occurs completely across the entire surface of the lamination, ensuring high stability, low vibrations, high resistance, and thermal conductivity
  • As there are no thermal shocks from welding, the magnetic properties of the laminations are not altered
  • High stacking factors

Traditional welding

  • Resistance of weld seams
  • Easy applicability
  • Cost-effective process, suitable for industrial applications

Laser welding

  • Process control: shape, depth, and width of the bead easily manageable
  • Low thermal shock compared to traditional welding, as the laser beam is much smaller and more precise than the TIG arc
  • No deformations of the stator and rotor cores
  • No welding grooves required

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